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Smart Wearables Complete Cable Solution ODM Magnetic Charging Battery Wire Harness Sensor FPC and PCB Connection

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Smart Wearables Complete Cable Solution ODM Magnetic Charging Battery Wire Harness Sensor FPC and PCB Connection

Name: Smart Wearables Complete Cable Solution ODM Magnetic Charging Battery Wire Harness Sensor FPC and PCB Connection
Brand: ODM,OEM
Price: 1 USD

Wire Specifications : AWG 26-36, Silicone FEP PTFE PVC Jacket, Single Core Multi-Core, Tinned Copper Conductor

Payment Terms : T/T,L/C,PayPal

Supply Ability : 100000 Sets per Month

Battery Wire Harness : AWG 26-32 Silicone or FEP Insulated Wire, JST / Molex / Custom Connectors, 2-6 Pin Configurations, UL Certified

Model Number : WC-ODM-KIT

PCB Connection Cable : Board-to-Board FPC Jumper, 0.5mm-1.0mm Pitch, 4-40 Pin, Straight or Reverse Contacts, Rigid-Flex Options

Customization : Custom Length 20mm-3000mm, Custom Connector Pin Count, Custom Cable Color Jacket, Custom Label Printing

Connector Options : JST SH ZH GH, Molex PicoBlade PicoClasp, Hirose DF40 DF52, Samtec, TE Connectivity, Foxconn

USB Data Cable : USB 2.0 Micro-B / Type-C Cable, 0.3m-1.5m, Braided or TPE Jacket, 480Mbps Data, 5V 2A Charging

Delivery Time : 3-5 working days for stock samples, 10-20 days for production

Sensor Flex Cable : FPC/FFC Cable for PPG HR SpO2 Sensors, 0.3mm-0.5mm Pitch, EMI Shielding Layer Available, Gold Flash Contact Pads

Display FPC Cable : FPC for AMOLED/LCD Display Module, 0.3mm-0.5mm Pitch, 20-60 Pin, Single or Double Sided, Stiffener Support

Brand Name : ODM,OEM

Certification : ISO 9001:2015, RoHS, REACH, UL

Packaging Details : Anti-static PE bag per cable type, partitioned carton with ESD protection, export-grade master carton

Quality Testing : 100% Continuity Test, Hi-Pot Insulation Test, Pull Force Test, Bend Cycle Test, Salt Spray Corrosion Test

Magnetic Charging Cable : 2-Pin / 4-Pin Magnetic Pogo Pin Connector, 0.5m-1.5m Length, USB-A or USB-C Host End, 0.5A-2A Charging

Place of Origin : Guangdong, China

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Complete Cable Solution for Smart Wearables

We provide a comprehensive cable and wire harness solution covering every interconnection need inside a smart wearable device. From the external magnetic charging cable to internal battery wire harnesses, sensor flex cables, display FPC connections, board-to-board jumpers, and USB data cables — we supply the complete cable BOM for smart bracelets, smart rings, smart glasses, sleep trackers, and health monitors. All cables are custom-manufactured to your exact specifications with competitive pricing from prototype to mass production.

Product Range

Cable Type	Specifications & Applications
Magnetic Charging Cable	2-pin or 4-pin magnetic pogo-pin connector with auto-alignment. USB-A or USB-C host end. 0.5A to 2A charging current support. Over-molded connector housing with LED charging indicator option. Compatible with smart bracelets, rings, and glasses charging docks.
Battery Wire Harness	AWG 26-32 wire gauge with silicone or FEP high-temperature insulation. JST SH/ZH/GH, Molex PicoBlade, or custom connector terminations. 2-6 pin configurations for Li-Polymer battery packs. UL 1571/3302 certified wire options for safety compliance.
Sensor Flex Cable	FPC/FFC cable assemblies for PPG heart rate sensors, SpO2 modules, and skin temperature sensors. 0.3mm-0.5mm fine pitch with gold flash contact pads. Optional EMI shielding copper layer for signal integrity in compact wearable enclosures.
Display FPC Cable	Flexible printed circuit cables for AMOLED and LCD display modules. 0.3mm-0.5mm pitch, 20-60 pin count. Single-sided or double-sided conductor with polyimide stiffener at connector end. Optimized bend radius for curved wearable enclosures.
PCB Connection Cable	Board-to-board FPC jumper cables for main PCB to sensor daughterboard connections. 0.5mm-1.0mm pitch, 4-40 pin range. Straight or reverse contact orientation. Rigid-flex options for space-constrained wearable form factors.
USB Data Cable	USB 2.0 Micro-B or USB Type-C cables for device programming, data sync, and charging. 0.3m-1.5m length with braided nylon or TPE outer jacket. 480Mbps data transfer with 5V 2A charging. Custom over-molded strain relief with brand logo.

Customization Capabilities

Custom Length: Any cable length from 20mm (internal jumpers) to 3000mm (external charging cables). Tolerance ±2mm for short cables, ±5mm for cables over 500mm.
Custom Connector: Supported connector families include JST, Molex, Hirose, TE Connectivity, Amphenol, Samtec, Foxconn, and custom tooled connectors for unique requirements.
Custom Color: Cable jacket available in any Pantone color. Over-molded connector housings color-matched to your product design. Custom color-coding for internal cable identification.
Custom Labeling: Laser-marked or ink-printed part numbers, pin-1 indicators, and brand logos on connectors and cable jackets.
Custom Packaging: Kitted cable sets with labeled compartments for manufacturing line efficiency. ESD-safe packaging with moisture barrier bags for long-term storage.

Quality Assurance

100% Continuity Testing: Every cable assembly undergoes automated continuity and short-circuit testing before shipment.
Hi-Pot Insulation Test: High-potential testing at 500V DC for insulation integrity verification.
Pull Force Test: Crimp terminal pull-force testing per IPC/WHMA-A-620 standards.
Bend Cycle Test: FPC cables tested to 10,000+ bend cycles at specified minimum bend radius.
Salt Spray Corrosion Test: 48-hour salt spray testing for connector contact reliability validation.
RoHS & REACH Compliance: All materials certified RoHS 2.0 and REACH SVHC compliant with full material declaration available.

Why Choose Our Cable Solution

Single-Source Convenience: Order every cable and wire harness for your wearable device from one supplier. One PO, one shipment, one quality standard — reducing procurement complexity and logistics cost.
R&D Support: Free cable样品 (samples) for prototyping within 3 working days. Engineering support for connector selection, pinout optimization, and FPC stack-up design.
Cost-Effective Scale: Prototype quantities from 10 sets to mass production at 100,000+ sets per month. Tiered pricing with transparent cost breakdown per cable type.
Rapid Turnaround: Stock connector and wire samples ship in 3-5 days. Custom tooled connectors in 7-10 days. Production orders delivered in 10-20 working days.
Wearable-Specific Expertise: Deep understanding of wearable device space constraints, flex cable routing requirements, and reliability standards validated across 20+ smart wearable projects.

Looking for a reliable cable and wire harness partner for your smart wearable product? Contact us today with your cable BOM or sample reference, and receive a detailed quotation within 24 hours.

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